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2011 Story so far...

 

Final result for Tin Tops 2011 - 5th in class, 15th overall.

 

November 12th 2011 - Brands Hatch report

The last meeting of the season turned out quite lively! A damp track and gloomy day brought drama on just lap 3 of qualifying as Dominic entered Paddock Hill Bend with the Fiesta of Jason Watkins on the left and another car on the right, both trying to get past at the same time.  Dominic stuck to the middle line to let the others get on with it but Jason's Fiesta spun and bounced off the front wing and wheel of our Fiesta.  Dominic took to the inside grass to avoid more serious damage and spinning himself while Jason ended up in the gravel.

The session was red flagged and while we could continue with what turned out to be just cosmetic damage, the session continued with someone dropping some fluid at Graham Hill Bend which further knocked confidence in the car as Dominic struggled to find a quick line through the corner due to the rear end breaking away on the fluid.  However we managed to qualify 3rd in class.

Race 1 saw Dominic make a good start keeping several cars behind but as they were a mixture of different classes it was best to let them through and concentrate on our own race.  However on the second lap the safety car dived out in front of the leaders causing an accident in itself as several cars stood on the brakes in avoidance and giving the drivers behind little chance to react.

There was only a gap of a couple of laps after the safety car period before it was out again!  This time the field had spread out enough to avoid problems but giving Dominic a chance to catch up with some in front who were still struggling with traction.

Unfortunately with the mix up in 'normal' grid positions there were a number of faster cars that mingled intermittently with our class and Dominic lost out to the Metro of Jon Wild and thus back to 4th in class as a Sierra Cosworth with engine issues, got in the way and slowed us down enough to let the Metro through.

Some formation driving then saw out the rest of the race as Jon and Dominic traded places, but sadly we lacked acceleration in places and were unable to make the moves stick.

Race 2 was fortunately a lot calmer!  However as the points battle in most classes was in full swing, it was clear that Jon Wild would not give up his position in front of Dominic easily! Lap after lap we were just millimetres from the Metro's rear and almost pushing but Dominic could not find a way past.  Result - another 4th in class.

Despite the dented car and average performance, we did have a nice surprise as we won best prepared car for the meeting.

 

October 22nd 2011 - Brands Hatch report

A successful event in our opinion despite unremarkable finishing positions in both races.  Race 1 saw Dominic maintain his position ahead of rival Jon in his Metro throughout the race, but had to work hard with a lot of defensive driving.  Although we finished 5th in class we finally broke our lap record previously set in an XR2 with slick tyres and LSD, in a car that now has neither!  Our tweeking of tyre pressures seem to be having a payoff at last.

Race 2 was somewhat more varied with a fantastic start as Dominic kept the throttle buried in the approach to the lights in our rolling start while they were still red.  While everyone else started braking as the lights went out, Dominic shot up the outside of Paddock Hill Bend overtaking several cars in the classes ahead!  He then maintained a good position for several laps as the faster cars were distracted by their own battles. 

Much of the rest of the race was spend battling with a Fiat Punto, who although not in our class, provided some entertainment.  Result - 5th in class.

 

October 15th 2011 - Update

We've acquired an almost new Ford Racing Puma gearbox with only 600miles on it!  We were hoping to fit it for the last couple of races this season but problems were encountered in removing the old box.  Problem 1 was that the driveshafts refused to pop out of the box despite a hefty bar being used.  We worked around that by disconnecting the inner CV joint.  The show stopper was the gearbox to engine bolt which rounded off.  Unfortunately as the bolt is right at the back of the engine bay it is very difficult to get any leverage on it.  So now we will have to wait until the end of the season and remove the whole engine and gearbox together.

One good thing to come out of this was replacing the gearbox torque link mount with a far stiffer competition item which will reduce the movement on the engine bay and stop the exhaust/manifold being put under stress.

 

September 11th 2011 - Lydden Hill review

Qualifying was the first ever wet session at this circuit with the weather staying cool and showery.  Dominic managed a respectable 4th in class and over a second faster than the nearest rival of Jon Wild.

Race 1 and the track had dried out and with a full grid of Tin Tops on this tight and short circuit, things stayed busy with Dominic enjoying leading a close battle with Jon's Metro and Dave Charlton's Beetle.  Unfortunately we lost out to Jon in a iffy yellow flag situation and had to settle for 4th in class.

Race 2 was somewhat similar with the same battle group but in a different order as Jon kept his lead from the start and Dominic trying to fend of the Beetle but again lost out as Dave slid past.  Dominic stayed glued to the rear of the Beetle for the rest of the race but saw an opportunity and dived past, as the lapping cars came past to mix up the action.

 

September 4th 2011 - Update

The Donington Park round has been cancelled due to council red tape.  We have however put our entry fee money to good use and found a gearbox with more suitable ratios for racing.  Hopefully we may have this fitted for the last round at Brands Hatch.

 

August 28th 2011 - Update

Exhaust has been fixed back in position again as it still keeps drooping at the bend before the backbox and coming free of some of the hangers.  Unfortunately this is the compromise made with an aftermarket exhaust in sections and clamps and also mostly because we used a compound to stop corrosion in anticipation of having to take tings apart for engine work in the future.

We have also removed the radiator fan for further weight saving following our test at Brands with it unplugged and no adverse temperature problems except for after the race in the paddock when the temp needle almost reached the red section.

 

August 20th 2011 - Brands Hatch Report

Our first ever time on this GP circuit started off as a somewhat nervous affair after a trip through the gravel trap at the very difficult Surtees corner. 

However things improved in the races with a 3rd in class position in race 1 and an enjoyable battle with a Fiat where Dominic just took the place on the last lap on the drag to the chequered flag.  Race 2 was a better result with a 2nd in class and another good battle with the Peugeot 205 of Rob Sadler who was passed after he suffered from a misfire.

 

July 23rd 2011 - Snetterton Report

With worries over the wonky rear wheel, a dashboard full of warning lights thanks to our wiring work in progress, and the exhaust being pulled apart due to the car being too low to go happily on the trailer; it was going to be a stressful day! 

Unsurprisingly things got worse when in the qualifying session it was immediately obvious there was something rubbing badly.  Dominic did the minimum 3 laps slowly and retired to investigate.

Both front tyre had a groove the depth of the tread where the car was too low and had sliced against the inner bodywork.  However this was unlikely to be the cause of so much noise, but as a precaution we raised the front coilover settings by 3 turns.

The nearside rear hub bearing was quickly identified as being very knackered.  As it was perfect in the last race, it can only be another knock on effect of the Brands accident.  Unfortunately we have no spares for this and so we elected to race 'carefully' with the problem and hope that the hub held together.

Race 1 was a nervous affair with nursing a potentially dangerous issue on the new Snetterton 200 circuit.  However as the bearing noise remained constant and with no sign of bad handling, Dominic pressed on and began to catch some cars from his 36th position on the grid.  We finished 21st so not all bad!

Race 2 was quicker still, but only driving at 9/10ths Dominic still managed to race closely with Jon Wild and another pair of Fiats. Only after locking up at the new Murrays corner did we loose position and finished the race 3rd in class.

 

July 22nd 2011 - Panic

We've left it a bit late but needed the tyre removed from the mashed up wheel from the Brands accident removed and installed on a good rim.  That was easy enough but the mobile tyre engineer we used pointed out that the off side rear wheel has visibly too much toe in.  We've already been worrying about this and a second opinion of this was not what we wanted!

So we've broken out the string and measuring tape again to find the centre line of the car and then measure the toe settings on the rear wheels.  Although to the eye there is a big difference we measured it at about 6mm.

A temporary realignment was suggested and we've installed a couple of 1.5mm washers on between the hub and the hub spacers which was just enough to reduce the toe in to something easier on the eye.  Hopefully there wont be any nasty handling issues now.

 

July 17th 2011 - Door cards installed

The door cards have been finished off and despite a lot of time taken to cut them to the right size and shape they've turned out quite well.  As the doors are a mirror image of each other, it was just a case of getting one card done and then using that as a template for the other door.  Also we've shaped the ABS plastic with the hot air gun to bend around the original interior door handle to reduce sharp edges and help hold the handle mechanism in place.

 

July 10th 2011 - Replaced windscreen

We've gone the DIY route with the screen to save money and as we may have to do this every few seasons its a good skill to learn. 

The proper bonded screen cutting tool is required along with the correct bonding glue but these are fairly cheap and the job is quick.  We removed a good condition screen from a car in the local breakers yard in 10 mins (only after breaking another screen on the first attempt which was heated..) for £20 which is a huge saving over a brand new screen. It also came with the added benefit of a pre-installed rear view mirror!

Fitting is a bit longer and its important to trim down the old bonding agent off both the donor screen and car and follow the steps required for the primers carefully.

 

July 3rd 2011 - Nearly Ready!

We've taken the opportunity while we wait for the next round at Snetterton, to tinker with the car and so have lightened it somewhat further by taking out a load of surplus wiring out of the loom, theres still plenty more to go though!

Also we've fitted the bonnet pins recycled from the old XR2 and decided to remove the electric boot popper.

We are going to replace the door cards with plastic sheet both as a weight saving exercise and to keep it tidy now that the drivers door has a handle for the window and the zetec s door card does not allow fort that.  The excess metal work has been removed from the doors now.

More importantly we need to replace the windscreen which has a couple of large cracks in it.  We will be looking for a used windscreen in the breakers yards soon and will be fitting it ourselves once the fitting tools arrive that we ordered.

 

June 19th 2011 - Update

Fiesta is back with us and looking much better thanks to Chappell Coachworks who have replaced the door and grafted in a new rear quarter section plus a lick of paint.

We are now in the process of putting back the bits we took off for the work such as the windows as well as transferring the door locks across from the old bashed door.  A nice bonus to this work is that the replacement used door came with a manual window winder, so we can ditch the electrics in the doors altogether saving quite a bit of weight!

The passenger door window is now bolted up in the closed position enabling us to remove the regulator mechanism and we will be cutting excess metalwork from the doors and replacing the original Ford doorcards with some ABS plastic sheeting which will be much lighter.

We've also lost the plastic sill covers as they weigh quite a bit and have no practical purpose.  As the replacement rear quarter came with no mounting holes for the bodykit, some of the work was already done for us! but its only a matter of several screws to replace the kit should it be needed in future.

Also in progress is the lightening of the wiring loom, we've started with the easy bit from the rear lights and worked forward as far as the fusebox now.  The loom from the tailgate is a different matter as we would like to retain the electric boot release to give another exit from inside the car, but there is a conflict with scruitneering issues where we have already been told to install bonnet pins and we think tailgate pins may become required too.  Something else to think about!

 

June 5th 2011 - Update

The Fiesta is still at the bodyshop undergoing surgery hopefully we will be ready in time for the Snetterton round!  When the car is back with us we still need to fit some bonnet pins as the scruitineers were not all that happy about the standard bonnet catch on a racecar that is no longer on the road.

 

May 5th 2011 - Update

New poly bushes finally arrived so they have now been fitted which was a far easier job than removing the old ones which had to be burned and cut out.  Rear beam is now bolted back in place and original hubs reattached as they were is far better condition than the donor axle items.  Next job is to get the car over to the bodyshop for its new door and rear quarter and a lick of paint.

Not sure if we'll make it the the Mallory Park round due to logistical and cost reasons at the moment.

 

April 24th 2011 - Update

Ream beam was bent in the impact so have picked up a replacement unit and prepared that for use with the car.  Removed the bent beam and salvaged the hubs to transfer to the donor axle.  We've also taken the opportunity to upgrade the rear bushes to polyurethane which should tighten up the handling further.

We've also made a start on further lightening with some more material removed from the rear bumper and some unnecessary wire removed from the loom.

 

April 10th 2011 - Brands Hatch report

Not good!  Qualifying was a bit of a mess due to a lot of oil being left on the track, this did not inspire much confidence in the handling and therefore we couldn't improve on times.

Race one was somewhat embarrassing as we failed to add enough fuel to last to the end of the race -stupid mistake!

Race 2 was a start from the very back of the grid, however by the second corner Dominic had gained 2 places, and a few laps later another 2 cars were passed. Dominic then enjoyed a long battle with a Peugeot 205 before passing on the penultimate lap.  However the success quickly disappeared when the Peugeot made a last ditch attempt to pass on the last lap at Clearways. This forced Dominic to go wide to avoid contact which took him onto the marbles at the edge of the track, a spin started and from out of nowhere it seemed Dominic was hit in the side by a Mazda MX5.

Dominic managed to climb out the the passenger side of the car is the drivers side is too damaged, and seems ok at the moment other than a very sore shoulder.  The car is not too pretty either!

 

April 9th 2011 - update

Toe settings have finally been set properly after much aggro with a seized track rod end.  We've gone for about 0.5deg toe out for the moment.  Also in preparing the car for the meeting tomorrow we have taken a bit more weight out of the dashboard.

 

April 2nd 2011 - suspension upgrades 3

After some research we tried to measure and adjust the toe settings using the old fashioned string, tape and calculator method.  This mostly did not work due to string moving in the wind!  Also in Ford's wisdom, they did not put any flat section on the track rod so it is difficult to adjust.  Therefore we have elected to get someone in with better equipment!

 

March 26th 2011 - suspension upgrades 2

Fitted other side lower arm, and adjusted camber using a digital level for an easy way to measure.  we've managed to get about 3degrees of negative camber.  However the front wheels are now visibly toeing out massively, they will need adjusting back in so we have about a quarter of a degree toe out.

 

February 20th 2011 - suspension upgrades

Fitted one side of the lower arms.  As the rearmost nut on the existing arm is an unusual size we had to buy an 18mm spanner as well as slightly bend the subframe lip to get a decent grip on the nut.  There is just not enough room for a socket and as the original nut is fairly corroded we could not risk damaging it.  The front bolt has already been recently undone when the strut brace was fitted, and the balljoint pinch bolt is easy enough.  The new arm fitted in place with some persuasion and the camber adjustment set roughly at the maximum setting.  Alignment will still need to be done later on.  A point to note is that negative camber is achieved by extending the track length of the lower arm which pushes the whole hub assembly outwards and possibly stresses the CV joints - will have to watch that one.

 

February 5th 2011 - suspension upgrades

We've started work on the suspension upgrades by fitting some new shorter and different rate springs.  The car is now a bit lower still which means some extra complications with brake lines.  We've also got the new lower arms to fit and then we'll need to consider some testing to make sure it all works.

 

January 26th 2011 - Award!

We've won an award.  Our car has been awarded the BARC Best Prepared Tin Top car for 2010.  Another nice trophy to add to our small collection.  Now we have some pressure to keep the car polished for this year too.

 

January 15th 2011 - Update

A provisional calendar is shown opposite for the Tin Tops meetings in 2011.  Really looking forward to Brands Hatch GP but already annoyed as we hoped to attend all rounds this year but the second round will not happen for us as Dominic is away doing the charity Scumrun.

We've now got some adjustable lower arms being made for us to allow much greater negative camber at the front to help neutralise the understeer.  We will be ordering some new springs shortly too.

Results...

BARC SEC - Cannons MSA Tin Top Challenge (class T4)

 

Random photos...

www.ten-tenths.com

www.thegrid.co.uk

 

 

 

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